Asphalt Shingles: How They’re Made and What It Means for Your Roof

Dec 14, 2023 | Asphalt Shingle Roofing, Blog, how asphalt shingles are made, Texarkana

 

 

The roofing of a building is crucial, providing both protection from weather conditions and enhancing its visual appeal. Asphalt shingles stand out among the various roofing materials and are favored by homeowners and businesses alike. Hostetler Roofing in Texarkana exclusively opts for top-quality materials, specifically asphalt shingles. But how are asphalt shingles made, and what does it mean for homeowner’s roofs? We will dig into the manufacturing process of asphalt shingles and the necessary components involved in creating this indispensable roofing material.

Asphalt Building Blocks

Every journey begins with the first step, and the creation of asphalt shingles is no exception. This process must start with sourcing high-quality raw materials. The key ingredients for asphalt shingles include:

  • Asphalt: A crucial component, asphalt serves as the binder that holds the shingle’s structure together.
  • Fiberglass or Organic Mat: The core of the shingle is created from either fiberglass or an organic mat. Fiberglass provides durability and fire resistance, while organic mats offer flexibility.
  • Mineral Granules: These mineral granules are responsible for the shingle’s color and texture. They also protect the shingle from UV rays and enhance its fire resistance.
  • Adhesive Strips: These strips ensure the shingles stick together once installed on the roof.

how asphalt shingles are made, asphalt shingle roofing

The Manufacturing Process

Once the raw materials are prepared, the manufacturing facility starts the intricate process of creating asphalt shingles.

  • Mat Formation: For fiberglass-based shingles, a thin fiberglass mat is fed into the production line. For organic mat shingles, an organic mat made from cellulose fibers is used. This mat serves as the shingle’s core, providing strength and flexibility.
  • Coating: The mat is coated with a layer of hot asphalt, which acts as the adhesive for the mineral granules and the shingle’s top layer.
  • Mineral Surfacing: Colored mineral granules are applied to the top layer of the shingle while the asphalt is still hot. These granules give the shingle its appearance and also provide essential UV protection.
  • Cooling and Cutting: The newly formed shingle passes through a cooling chamber to set the asphalt. Once cooled, it is cut into individual shingles of the desired size.
  • Sealant Strips: Adhesive strips are applied to the back of each shingle to ensure they bond firmly to the roof once installed.
  • Quality Control: A reputable manufacturer places a high emphasis on quality control. Shingles are inspected for defects, ensuring that only the best products reach their customers and contractors.

how asphalt shingles are made

Advantages of Asphalt Shingles

Hostetler Roofing firmly believes in only using the best asphalt shingles. Here are several advantages to homeowners and businesses in the Texarkana area:

  • Durability: Asphalt shingles are designed to withstand the harsh weather conditions that Texarkana experiences, including extreme heat, wind, and precipitation.
  • Energy Efficiency: Some shingle options are ENERGY STAR® certified, reflecting sunlight and reducing cooling costs.
  • Aesthetic Appeal: With multiple colors and styles available, asphalt shingles can complement the architectural style of any building.
  • Fire Resistance: Many shingles come with Class A fire ratings, providing an extra layer of protection.
  • Warranty: Each company stands behind the quality of its products, offering extensive guarantees to ensure peace of mind for its customers.

In Texarkana, Hostetler Roofing uses the best asphalt shingles and has earned a well-deserved reputation for working with products that protect and beautify homes and businesses. As the above factors show, asphalt shingles are a wise roofing material, and we are the company that can deliver the product with excellence and knowledge. Whether you’re a homeowner looking to protect your investment or a business owner seeking to enhance your property’s curb appeal, trust us for all your roofing needs.

 

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